New Heat Element

ULTRAFINE LIQUID CERAMIC THERMAL INSULATION

1 mm of NANO MATERIALS = 50 mm Conventional Insulants

★ reduces heat loss

★ averts frost penetration and formation of condensate and mold

★ protects from corrosion

★ protects from overheat

WHAT IS NANO MATERIALS

- this is ultrafine liquid thermal insulation;

- contains unique ceramic and silicon microspheres which have incredibly low thermal conductivity rate;

- due to liquid consistence it can be applied by brush, roller or spray gun on surfaces of any shape and structure in the most hard-to-reach places;

- as for the cost of operations it saves 25% - 40% in comparison with conventional insulants, and as for the terms of operations – savings are several times more!

- 1mm of NANO MATERIALS has the same efficiency as 5cm of traditional mineral wool insulants, that’s why its use from internal side does not reduce usable space of premises;

- can be applied at any surfaces – metal, concrete, brick, plaster, plastic, glass, wood, etc.;

- forms flexible polymer water proof surfaces;

- resistant to drops in temperature and ultraviolet rays;

- its service life is several times longer than of traditional insulants;

- it has high durability, resistant to mechanical effects and does not require additional coating layer for thermal insulation of pipelines or protective plastering for thermal insulation of building structures;

- due to high flexibility it is resistant to dynamic effects (blows, mechanical pressure etc.);

- in case of mechanic damages it is easy to recover, while conventional types of thermal insulation materials require dismantling of dozens of square meters of insulation;

- can be applied at temperatures from - 60℃ to +250 ℃ , this provides its use in places where foamed polyurethane and other “foam” materials cannot be used;

- can be applied on surfaces with temperatures +7 ℃ …+150℃ , which allows carrying out work with no downtime;

- easy to use (does not require additional specialists), which provides additional savings;

- environmentally friendly, does not require additional ventilation during operation;

- not flammable, that’s why it can be applied at hazardous facilities;

- supplied in white color, but can be tinted to any color and the aesthetic view is equal to any other paint;

- contains only environmentally friendly components, that’s why it can be applied inside the premises as well, including catering establishments and child welfare institutions;

- ready NANO MATERIALS coating cannot be damaged or stolen.

HISTORY OF NANO MATERIALS FORMATION

Liquid ceramic thermal insulator (LCTI) owes its creation to the space!

Way back in the 1970s space exploration scientists in the USA and the USSR worked on creating materials for outer coating of reusable space shuttles (Shuttle in the USA, and Buran in the USSR ).

Ceramics is known to be material which can resist temperature over +1000 ℃ , however mounting and maintenance of ceramic sheets which were firstly planned to be used for coating of space vehicles, turned out to be not quite producible procedure.

As alternative for ceramic sheets, technology of producing ceramic vacuumized microspheres was developed. They could become a lightweight, producible and unique thermal insulation material being a part of special mastic or paint.

In the course of time such liquid thermal insulation materials became widely used in the USA and other countries of the world and later in Russia as well.

Thus the specialists cooperating with leading academic institutes of Russia, have been developing and advancing liquid ceramic thermal insulators and implementing this most progressive technology into construction, industry and heat power engineering for many years.

Having implemented thermal insulation actions at tens of living and industrial buildings, facilities of fuel and energy complex, petrol industry and many others, we can certainly declare that liquid ceramic thermal insulators are the present and the future of energy saving technologies.

PRINCIPLE OF NANO MATERIALS OPERATION

First of all – thermal conductivity coefficient of NANO MATERIALS ultrafine thermal insulation coatings is 0.001…0.0015W/m*С˚.

Many people will not believe these figures, because thermal conductivity coefficient of the air is 23 times higher!

Yes, we absolutely agree – however even such fine thermal insulator as air has thermal protection rate ten times worse than NANO MATERIALS !

But unique properties of NANO MATERIALS result from its complex structure.

NANO MATERIALS consists for 80% from ceramic and silicone microspheres with diameter of 10-30μm and 50-80µm respectively, and for 20% from mixture of acrylic cohesive and special additives.

Hollow silicone microspheres located in acrylic composition in suspension turn to be "besieged" by hollow ceramic microspheres with rarefied air inside. As a result substance is formed consisting of special clusters each one of which is hollow silicone microsphere, besieged by several vacuumized ceramic microspheres.

Such structure is necessary so that NANO MATERIALS composition could operate as a multilayer thermos, which has rarefied air as layers. Ceramic microspheres have high reflecting power, and silicone microspheres form finest layer between them. Thus 1mm thick 1m2 of NANO MATERIALS surface reflects the same volume of infrared light as 50 m2 of special foil with cells from rarefied air between layers.

It is known from the course of physics that the air is the best thermal insulator on Earth because air has the least density and the lowest thermal conductivity coefficient (thermal conductivity of the air is 0.023...026 W/m*С˚).

But if the air is rarefied so that its condition is close to vacuum, its thermal conductivity increases sufficiently.

Precisely this condition of the air is reached inside ceramic microspheres. Thermal conductivity of ceramic microspheres is specified in the guide “Physical Quantities. The Guide”, “Energoizdat”, Moscow, 1991.

According to the aforesaid guide thermal conductivity coefficient of ceramic microspheres with diameter of 10-30 µm is equal to 0.00083 W/m*С˚.

And NANO MATERIALS materials consist of these microspheres for 75-85%.

Due to high efficiency of materials in respect of both heat transmission methods at the same time, NANO MATERIALS liquid ceramic thermal insulation coatings have thermal conductivity coefficient much lower than the air.

Thermal conductivity coefficient of NANO MATERIALS liquid thermal insulator is 0.0011 W/m*С˚, which is 23 times less than thermal conductivity coefficient of the air!

MODIFICATIONS OF NANO

MATERIALS NANO MATERIALS Standard

For thermal insulation of surfaces (metal, concrete, brick, cement, plaster, plastic, glass, wood)

Application conditions: For dilution of the material (if necessary), add water sin the volume of maximum 5% by material volume (no more than 50 ml per 1 liter of the material).The material should be applied at air temperature above +5℃ and relative humidity less than 75%. Each layer thickness should be not more than 0.5 mm with intermediate drying of each layer as follows:

- not less than 24 hours at air and/or surface temperature above +15℃

- not less than 36 hours at air and/or surface temperature between +5℃… +15℃.

Permitted to apply at air temperature up to -25 ℃ on hot surfaces
(maximum 150℃)*.

Use water to wash the instrument.
Operative conditions: up to +170℃, in case of short duration (not more than 2 hours) up to +250℃.

Storage conditions: at air temperature +5 ℃ … +35 ℃ for 12 months.

Flexible. Firesafe. Environmentally friendly.

NANO MATERIALS Vertical

For thermal insulation of surfaces (metal, concrete, brick, cement, plaster, plastic, glass, wood), where high viscosity of material is required.

Application conditions: For dilution of the material (if necessary), add water in the volume of maximum 5% by material volume (no more than 50 ml per 1 liter of the material).

The material should be applied at air temperature above +5℃ and relative humidity less than 75%. Each layer thickness should be not more than 1 mm with intermediate drying of each layer as follows:

- not less than 24 hours at air and/or surface temperature above +15℃

- not less than 36 hours at air and/or surface temperature between +5C… +15℃.

Permitted to apply at air temperature up to -25 ℃ on hot surfaces
(maximum 90℃)*.

Use water to wash the instrument.

Operative conditions: up to +170℃.

Storage conditions: at air temperature +5 ℃ … +35 ℃ for 12 months.

Flexible. Firesafe. Environmentally friendly.

NANO MATERIALS Inhibitor

For thermal insulation of surfaces (metal, concrete, brick, cement, plaster, plastic, glass, wood), operated in conditions of high humidity. Effectively protects metal surfaces from corrosion and porous materials from mold.

Application conditions: For dilution of the material (if necessary), add water in the volume of maximum 5% by material volume (no more than 50 ml per 1 liter of the material).

The material should be applied at air temperature above +5℃ and relative humidity less than 75%. Each layer thickness should be not more than 0.5 mm with intermediate drying of each layer as follows:

- not less than 24 hours at air and/or surface temperature above +15℃

- not less than 36 hours at air and/or surface temperature between +5℃… +15℃.

Permitted to apply at air temperature up to -25 ℃ on hot surfaces
(maximum 150℃).

Use water to wash the instrument.

Operative conditions: up to +170℃, in case of short duration (not more than 2 hours) up to +250℃.

Storage conditions: at air temperature +5 ℃ … +35 ℃ for 12 months.

Flexible. Firesafe. Environmentally friendly.

NANO MATERIALS Antifreeze

For thermal insulation of surfaces (metal, concrete, brick, cement, plaster, plastic, glass, wood).
Material can be stored at air temperature up to -40℃ and after defrosting remain its features.

Application conditions: Defrost before use.

For dilution of the material (if necessary), add water in the volume of maximum 5% by material volume (no more than 50ml per 1 liter of the material).

The material should be applied at air temperature above +5℃ and relative humidity less than 75%. Each layer thickness should be not more than 0.5 mm with intermediate drying of each layer as follows:

- not less than 24 hours at air and/or surface temperature above +15℃

- not less than 36 hours at air and/or surface temperature between +5℃… +15℃.

Permitted to apply at air temperature up to -25 ℃ on hot surfaces
(maximum 150℃).

Use water to wash the instrument.

Mode of operation depends on the application conditions:

- when applying on a surface with a temperature of more than +100 ℃ or air temperature of more than +100 ℃ can be operated at temperature up to +170 ℃ in 24 hours after applying;

- when applying on a surface with a temperature of less than +100℃ or air temperature of less than +100℃ can be operated 
at temperature up to +90℃ in 24 hours after applying and up to +170℃ in 60 days after applying.

Storage conditions: at air temperature -40 ℃ … +35 ℃ for 12 months.

Flexible. Firesafe. Environmentally friendly.

NANO MATERIALS Frost

For thermal insulation of surfaces (metal, concrete, brick, cement, plaster, plastic, glass, wood).
Material can be applied at air temperature up to -20℃. Application conditions: For dilution of the material (if necessary),
add xylol or butyl acetate.

The material should be applied at air temperature up to -25 ℃ and relative humidity less than 75%. Each layer thickness should be not more than 0.5 mm with intermediate drying of each layer as follows:

- not less than 24 hours at air and/or surface temperature above +0℃

- not less than 36 hours at air and/or surface temperature between -20℃… 0℃.

Use xylol or butyl acetate to wash the instrument.

Operative conditions: up to +200℃

Storage conditions: at air temperature -40 ℃ … +35 ℃ for 6 months.

Flexible. Firesafe. Environmentally friendly.

* In case of any questions regarding application of NANO MATERIALS do not hesitate to contact us

AREAS OF NANO MATERIALS APPLICATION:

■ Construction and Housing and Public Utilities

■ Production

■ Heat Power Engineering

■ Transport

■ Warehouses and stocks

Nano Materials is designed for thermal insulation of:

- Enclosing structures of buildings and facilities, building fronts, foundations, roofs, coverings, frame collars etc. of constructive elements, inter-panel joints, auxiliary and basement premises, mansards, loggia and balconies, window and door slopes, wall niches for heating radiators;

- Cold and hot water supply pipelines, sections, equipment and units of heating network and heating systems, technological pipelines, bolts and stop valves, major pipelines, technological equipment of high/low temperatures, air ducts and gas ducts, conditioning systems, supporting structures;

- Ship hulls, vehicle bodies of various assignation, insulated vans and refrigerator vans (wagons), machine components and on-board equipment;

- Reservoirs and depots, various technological elements.

NANO MATERIALS liquid thermal insulation allows to reduce heat losses considerably, to avert formation of condensate, to provide safety of personnel near high-temperature equipment.

NANO MATERIALS coatings are quite flexible, highly adhesive, resistant to impact of many chemical substances, resistant to long- term dynamic loads, drops in temperature and humidity, provide protection from corrosion.

NANO MATERIALS liquid thermal insulation is ultralight, ultralow in volume, highly resistant to vibration and external actions, bears no threat of vandalism and it is environmentally friendly.

TECHNICAL DATA OF NANO MATERIALS

RESISTANCE TO IMPACT OF CHEMICAL SUBSTANCES 

Weight of 1mm thick NANO MATERIALS coating applied to 1 sq.m. is 1 - 1.1L.

Absorbability of water into insulation is not more than 10% of entire volume of the material.

NANO MATERIALS coatings are highly flexible – relative elongation at fracture is10%.